AssetGuardian

AI Operations Intelligence

Overall field productivity

AI-derived score
87%
Today
Daily87%
Monthly91%
YTD89%
3.2% vs yesterday

AI-derived operational performance score combining production performance, asset availability, equipment health and operating efficiency across 2,438 monitored assets.

Field health

Drill down: field → site → well → asset
Production performance92%
Asset availability89%
Operational efficiency86%
Drill into sites, wells and assets

YTD value & ROI

Estimated
$428,600
Estimated value generated
3.8×
Est. ROI
Estimated savings$312,400
Avoided downtime$74,800
Operational efficiency$41,400
Emergency maintenance avoided$27,600

Financial values are estimates based on available operational data and customer-configured assumptions.

AI executive summary

Field productivity is currently 13% below optimal operating capacity. Three issues account for most of the current performance gap. Pump 7-C is showing sustained power-factor degradation, Pump 12-A has elevated vibration combined with a 4% flow decline, and Chemical Tank 3 is approaching its replenishment threshold.

AI recommendations

Ranked by expected value · AI estimates
HIGH priority

Replace Pump 7-C filter

Power factor down from 0.92 to 0.71 over 21 days with rising motor current.

Productivity recovery+3.2%
Financial impact$18,500 estimated avoided loss
AI confidence94%
MEDIUM priority

Inspect Pump 12-A vibration and flow behavior

7.4 mm/s vibration with a 4% flow decline against a 3.2 mm/s peer median.

Productivity recovery+1.8%
Financial impact$9,200 estimated avoided loss
AI confidence78%
MEDIUM priority

Optimize Chemical Tank 3 replenishment scheduling

Refills are triggered reactively near 18% fill, forcing expedited freight.

Financial impact$18,400 estimated annual savings
AI confidence81%
LOW priority

Clean West Ridge heat exchangers HX-11 / HX-12

Approach temperature drifting up; fouling signature developing over 5 weeks.

Productivity recovery+0.6%
Financial impact$5,100 estimated avoided loss
AI confidence72%

Recommended AssetGuardian upgrades

Expand what AssetGuardian can see

VFD Monitoring

What it adds
Stream VFD frequency, output current, torque and fault codes from every drive.
Why it matters
Pump diagnostics today infer load from power factor alone, which delays root-cause confirmation.
Expected benefit
Expected 2–3 weeks additional warning on pump failures and sharper root-cause attribution.

Production Data Integration

What it adds
Connect allocated production and well-test data directly into the productivity model.
Why it matters
Productivity is currently weighted from asset condition and runtime rather than measured barrels.
Expected benefit
Turns the productivity score into a measured, auditable production metric and tightens financial estimates.

Maintenance History Integration

What it adds
Ingest historical work orders, failure codes and parts consumption from the CMMS.
Why it matters
Failure-signature matching currently draws on 14 months of telemetry with no repair outcomes attached.
Expected benefit
Higher-confidence predictions and avoided-cost figures grounded in real repair cost history.

Regulatory & Emissions Telemetry

What it adds
Add methane, flare and tank-vapour monitoring to the same asset model.
Why it matters
Emissions events are currently tracked outside AssetGuardian and never correlated with equipment health.
Expected benefit
Single compliance view plus early detection of venting caused by equipment degradation.

How AssetGuardian connects to your SCADA/DCS

Read-only connector layer over your existing control systems. Deployed in 3-5 days, zero changes to control logic.

View system integration

AssetGuardian add-on bots

Optional bots · sold as upgrades

Production Manager Bot

Add-on
What it adds
Tracks BOPD, MCFD and BOE by day, week, month and YTD with live commodity pricing to value every barrel produced.
Why it matters
Productivity today is modelled from asset condition and runtime rather than measured, priced volumes.
Expected benefit
Turns the field score into a revenue number executives can act on and report.

Opportunity Cost Bot

Add-on
What it adds
Quantifies the money left on the table from underperformance and attaches a deferred-revenue figure to every predictive alert.
Why it matters
Alerts today state a technical risk without the dollar consequence of waiting another week.
Expected benefit
Prioritizes work by cash impact instead of severity labels alone.

Maintenance Manager Bot

Add-on
What it adds
Schedules, coordinates and supervises all preventative services, and manages full asset lifecycle from install to replacement.
Why it matters
PM compliance and lifecycle records currently live outside AssetGuardian, in spreadsheets and the CMMS.
Expected benefit
One board for PM compliance, work orders and replace-vs-repair decisions.
Demo environment · values shown are realistic estimates, not audited financials.AssetGuardian AI Layer · Permian Basin · Live 2s telemetry